Copper Grill with Gate — Architectural Copper-Wrapped Steelwork

Premium Architectural Fabrication for a High-End Mosman Residence

Emerald Fabrication was engaged by Rival Construction to design, fabricate, and install a custom architectural grill and gate feature for a luxury home in Mosman.
The core structure was built from 40x20 RHS stainless steel, then fully wrapped in copper to achieve a warm, elegant finish that blends seamlessly with the home’s existing copper detailing.

This project required meticulous craftsmanship. precise fabrication. and flawless finishing to ensure the copper-wrapped surfaces presented as a cohesive architectural statement.

Our Expertise Applied

Stainless Steel Frame Fabrication
A strong, lightweight frame constructed from 40x20 RHS steel to ensure rigidity, longevity, and support for the copper cladding.

Copper Wrapping & Architectural Finishing
Custom copper sheeting carefully formed, wrapped, and secured around the steel frame to deliver a premium. uniform finish.

Precision Gate & Grill Construction
Fabrication and assembly designed to maintain clean lines and smooth operation while preserving the aesthetic integrity of the copper surfaces.

On-Site Installation & Fitment
Accurate installation within an existing architectural layout, ensuring perfect alignment with surrounding copper elements.

Material Selection for Luxury Residential Projects
Durable stainless steel paired with high-end copper cladding for a long-lasting, elegant result.

Crafted for Architectural Harmony

Copper plays a major role in the design language of this Mosman residence.
Our fabrication approach ensured that the new grill and gate did more than function — they elevated the home’s architectural continuity.
Every seam, fold, and edge was refined to create a polished. cohesive finish that ages beautifully over time.

Why Choose Emerald Fabrication

• Expertise in premium architectural steel and copper work

• Structural precision paired with high-end detailing

• Smooth collaboration with residential builders and designers

• Refined fabrication techniques for visible feature elements

• Durable construction designed for long-term aesthetic performance

A Feature That Completes the Design

Working alongside Rival Construction, Emerald Fabrication delivered a copper-wrapped grill and gate that enhances both the visual appeal and functionality of this luxury Mosman home.
The final result is a beautifully integrated architectural feature that reflects craftsmanship, precision, and an unwavering attention to detail.